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Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.
Filter On presents laser marking fume extractor solutions for a wide category of industries which are using laser marking applications for their production units.
Working Principle:
A laser fume extractor removes harmful fumes and particles from Laser Marking processes. Here's how it works:
Fumes are captured: The laser marking fumes are captured close to the workspace with suction hood.
Fumes are sucked in: The fumes are sucked into the system by draft created by the fume extractor fan.
Fumes are filtered: The fumes are filtered by passing through a series of filters.
Clean & filtered air released: The clean air is released back into the workplace.
Thus Filter On Laser Marking Fumes Solutions is best suitable for filtration of small amounts of dry fumes.
Key Features:
Filter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood.
Key Application Industry
1.Aerospace
2.Automotive
3.Medical
4.Semiconductor
5.Electronics
6.Food Industry
7.Identification & Traceability
8.Laser Engraving
9.Jewelry Making
10.Laser annealing
Key Benefits:
1. Zero Replacement Cost (For Electrostatic type)
2. Compact In Nature
3. Low Running Costs
4. Easy Installation
Filter ON India is pleased to introduce a unique service - Air Quality Mapping Service for industries to check the exposure of pollution at the workplace.
What is the scope of Filter on Air Quality Mapping Service ?
With the help of a digital aerosol monitor, the dust concentration at operator level is measured and recorded on a sample basis at various operator positions.
These actual readings are compared with standards (like OSHA/ISO14000?Factories Act etc.) requirements and then categorized as Red Zones (pollution levels well above safe values), Yellow Zones (pollution levels on border line of safe values) & Green Zones (pollution levels within safe values).
A recommendation report is submitted for reducing exposure levels in red & yellow zones.
Benefits of Filter on Air Quality Mapping Service:
1. This test service helps in understanding the exact exposure of air pollution to individual operators in that area.
2.Once all the samples are recorded, you will know the area where the exposure is maximum and can plan for corrective actions (such as improving ventilation, providing enclosures or isolators, and installing pollution control devices, etc.).
3.Understanding the exact level of exposure to pollution
Identifying critical areas or zones
4.Prioritizing investments in pollution control devices
5.Checking the effectiveness of the implementation of actions.
6.Helps in achieving better safety & health related compliances with evidence of data.
This is an effective tool for ensuring a clean, safe, healthy, and productive work environment within the work area as well as ensuring maximum return on investment in clean air systems.
Overall Method for conducting Filter on Air Quality Mapping
Service on site -
Filter On representatives should get a prior appointment for this test and visit your place. He will need 3–4 hours to 2 days (depending on the number of workstations) for this exercise to complete and does not need any manpower assistance from your end. He will record various readings, and we will submit you a report based on this with our recommendations for corrective measures, if any. Workplace layout drawing will be needed from the client.
Thus, a Filter on Air Quality Mapping Test Service is conducted at your plant site, which will help you understand the exposure of harmful pollutants in the workplace and make corrective and effective decisions for the safety of your workers.
FilterON offers Turnkey Solutions for customized Clean Air systems for applications like Welding, Cutting, Machining, Grinding, Heat treatment etc.
While planning a common Clean Air systems for multiple work stations, there are multiple challenges like
1. How to group to stations to optimize the ducting lengths
2. How to select the right filtration system
3. How to select the right blower capacity
4. How to balance the air flow at different stations so that there is adequate suction at each station.
5. How to evaluate different options
These and many other challenges are addressed satisfactorily with Filter On's unique approach towards Centralized Systems which has evolved over 40 years of work in this area.
The process involves-
1. Calculation of air flow of each individual station as per guidelines of ACGIH to ensure effective capture of pollutants from each station.
2. Choice of appropriate filtration technology ( ESP / Cartridge / Wet scrubber) for efficient filtration of pollutants to satisfy regulatory compliance.
3. Working out multiple feasible options to choose from
4. Assessing the options with Total Ownership Cost concept for 3-5 years ( Installation cost + Running cost + Maintenance cost + Replacement cost = Total Ownership C
This helps clients make informed choice to ensure Value for Money for their investment for y
Once a decision is made, Filter On's expert team engages with client team for smooth execution of the project.
After installation, trials and testing is conducted to ensure that all technical parameters are in line with initial design parameters. Setting, Balancing & Fine tuning is done as per actual observation and these parameters are noted for future reference.
After this FilterON team provides training to client team for operation, maintenance and trouble shooting of the system. Maintenance Manuals are handed over.
FilterON also offers AMC services for trouble free maintenance of the system.
In today's scenario of frequent layout and product changes in plants, FilterON also undertakes modification/ retrofitment projects of existing systems.
With Filter On's proven capabilities of offering end to end solutions from concept to commissioning to after sale support, many reputed names in the Automotive and Auto Components Industry have patronized FilterON since many years.
FilterON plays the role of Trusted Clean Air Partner for the manufacturing industry.
Filter-ON presents Electrostatic precipitator works on principle of Electrostatic Precipitation. The fine, submicron particles in air are ionized with the help of high voltage and these charged particles are collected on opposite polarity Electrode plates. The particles which get deposited on the Electrode plates are held there with Electrostatic force of attraction. That is how the fine submicron size solid/liquid particles are separated from the air stream to exhaust clean & filtered air out of the system.
Some of the unique advantages of Electrostatic precipitator are -
1. Zero Replacement Cost – Cleanable & Reusable filters.
There is no filter media as such which ‘filters’ the particles like Media type filters. Particles get deposited on the aluminum plates, which can be cleaned, washed and reused for years together without any need to replace it.
2. Ability to trap very fine Smoke / Fumes & Mist Particles with high efficiency.
The Electrostatic Precipitation process can ionize & filter out very fine particles even up to 0.1 micron size. That is why this technology is best suitable for applications which involve large numbers of very small particles like Industrial Fumes, Smoke, Fine Machining Mist, Kitchen Fumes etc.
3. Very Low Pressure drop – which saves Fan power & thus running cost.
Since there is no resistance as such to air flow, Electrostatic Air Filters have the lowest pressure drop among all the filters. Because of this, the Fan/Blower poser is not wasted in overcoming the pressure drop (like media filters). So, one can use a much smaller capacity blower/Fan when ESP is used. Generally, as compared with Media type filters, Electrostatic Filter Systems has got @30-40% less power consumption, which is a huge saving in the long run.
Applications -
FilterON Electrostatic precipitators offer very effective solutions for Filtration of Welding Fumes, Machining Oil & Coolant Mists, Smoke, Soot, Kitchen Fumes and many other particulate pollutants. It is also used in applications like Clean Rooms, Clean Air Pressurization systems, Dust Proofing systems etc.
Range -
FilterON Electrostatic precipitators are available in modular construction from air flow capacities of 500 CMH onwards. Standard assembled units are available up to 50,000 CMH airflow capacity.
Because of extremely low pressure drop, these systems can also be easily retrofitted in existing systems to improve the filtration performance OR to reduce the operating power consumption.
Filter On India's Centrifugal Mist Collectors are eminently suitable for applications in machining operations which include:
- Machining Centers
- Lathes
- Grinding
These devices are particularly effective for facilities experiencing low to moderate levels of mist.
Applications:
The collectors are not limited to managing Water Soluble Coolants for assorted machinery such as VMC, HMC, CNC lathes, etc., but are also advantageous for component cleaning machines.
We offer four distinct models of the Centrifugal Mist Collectors, with capacities ranging from 400m3/hr to 2100 m3/hr., to wit:
C7
C21
C29
C35
Operational Methodology:
The contaminated air, saturated with mist, is drawn into the apparatus through a high-velocity rotor. The centrifugal force generated consolidates minuscule particles, which coalesce into larger droplets of coolant. The aggregated coolant is then directed through a discharge mechanism and reinstated into the CNC machine's system.
Depending on specific parameters such as the application in question, the concentration of mist, and the type of coolant, we apply a diverse array of filters to achieve the utmost efficiency in performance.
Advantages:
- Compact design
- Facile installation process
- Straightforward operation and maintenance routine.
Key Application In Industry:
Machining centers (HMC & VMC)
Component Cleaning & Washing machines
Surface grinders
Wire drawing
Stamping presses
Screw machines and
Roll mill operations.
Key Benefits:
Improved working environment
Improved air quality
Reduced mist-related hazards
Filteron offers range of Oil Mist Collectors for CNC grinding applications, 5-Axis grinding, NTC grinding, Gear grinding, Flute grinding, Thread grinding machines. Based on Size of machining area, depth of cut, oil pressures, cycles time etc, range of configurations of filtration as well as air flow capacity is offered by Filteron.
Electrostatic Air Filtration technology ensures high filtration efficiency, Very low running cost and almost zero replacement cost.
Filteron offers standard models from 500 Cu M/ Hr to 6,000 Cu M /Hr air flow capacity in single pass as well as double pass configuration. These models cover almost all popularly used applications in CNC grinding by all reputed machine tool makes.
Customized models can also be offered based on requirement of individual special applications.
Filter On provides fume-free robotic welding solutions to various industries using its diverse offering of welding SPMs, DID-type welding stations, and large robotic welding cells.
Working Principle:
Filter On range of Welding Fumes Extractors offer an effective solution for Enclosed Robotic Weld cells. The Fume Extractors are mounted either on top of a weld cell or side-wise, connected with GI ducting or flexible pipes. The units extract fumes from the weld cell cabinet, filter it through high efficiency Electrostatic Air Filter and exhaust clean & safe air to the shop environment.
Based on sizes of weld cells, Filter On has 4 standard models to choose from. Customized systems based on any special requirement are also catered by Filter On.
Key Features:
Filter On robotic weld cells, solutions come with accessories such as mounting stands, flexible pipes, semi-rigid aluminum pipes, flexible arms, and suction hoods. Its capacity ranges from 2000 CMH to 32000 CMH.
Key Application Area:
Filter On robotic weld cells, solutions are suitable for capturing and filtration of medium- to heavy amounts of dry fumes.
Key Applications in Industry:
Filter On robotic weld cells, solutions are available for the following applications in industry:.
Fume extraction for large robotic welding booths
Welding SPMs
DID-type welding stations
Key Benefits:
Flexibility in layout
Easy to relocate
Low power consumption
The best part: load performance
Ideal for phase-wise implementation
Filteron offers Cartridge type Fumes Extractors / Dust collectors which provide effective solutions for range of common air pollution problems in manufacturing industries. This is fully customized range where the equipment is built as per actual requirement of the application & site requirement. Systems from 1000 CMH right up to 60,000 CMH air flow capacities available with various combinations of filter media, filtration area, static pressures, hopper arrangements etc.
Working -
Dusty Air is sucked through the cartridge filters. The dust layer builds on the outer surface of the filters. After preset time, compressed air jet is blown through the cartridge in reverse direction. Because of this, the dust built on the surface of filter falls down and gets collected in dust bin. The dust bin needs to be cleared periodically.
Features & Advantages –
• Fine dust filtration possible – We use German cartridges having 99%+ filtration efficiency down to 0.5 micron particles
• Thus outlet air is clean, filtered and safe to be discharged within the working premises.
• Automatic cleaning – No periodic maintenance needed
• Only periodic cleaning of dust collection tray needed.
• Cartridge life - @18-24 months depending up on applications.
• Pressure gauge provided – shows condition of cartridge filters.
• Different sizes and configurations available as per application needs.
Applications -
1. Grinding dust collection
2. Plasma Cutting Fumes Extraction
3. Laser Cutting Fumes Extraction
4. Welding Fumes Extraction
5. Metal – melting Furnace Fumes Extraction
6. Saw dust collection in wood working industry
Filter On Presents Downdraft Table for the dust collection systems, which is a reliable and easy way for dust collection.
Working Principle:
Downdraft tables, or downdraft benches, are essential workbenches in various industries, providing a clean work area by capturing dust, smoke, and fumes. These benches, with their perforated surfaces connected to ventilation systems, draw material away from the work, ensuring a clean and efficient workspace. They are crucial for woodworking, welding, grinding, buffing, and plasma cutting.
Key Features-
Integrated dust collection system with worktable
The best solution for manual grinding and buffing operations
Self-contained system with automatic cleaning arrangements.
Different sizes and configurations are available based on the different requirements of customers.
Key Application Area:
Downdraft tables are suitable for standalone workstations where a heavy amount of fumes and/or dust is discharged. The downdraft table is available in three standard models with varied sizes and air flow capacities.
Key Application in Industry:
Grinding and buffing
Woodworking Industry
Welding
Plasma Cutting
Key Benefits:
Increased Productivity
Versatility
Regulatory Compliance
Equipment Protection
Filter On presents solder fume extractor for various industries such as for example electronics, automation, automotive, robotics etc.
Key Features:
Filter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood.
Working Principle:
A solder fume extractor works by filtering out harmful particles from the air. The device creates suction through an internal fan. This draws the air into its filtration system. The filtered air is then released back into the work environment, purified from contaminants.
Key Application Area:
Filter On solder fume extractor is suitable for capturing and filtration of small amount of dry fumes.
Key Applications In Industry:
Filter On solder fume extractor is applicable for wave soldering and manual soldering stations.
Key Benefits:
Zero Replacement Cost (For Electrostatic type)
Compact In Nature
Low Running Costs
Easy Installation
FilterON provides centralized Clean Air systems for various applications, including welding, cutting, machining, grinding, and heat treatment. They address challenges such as optimizing ducting lengths, selecting the right filtration system, blower capacity, and balancing air flow at different stations. Our approach involves calculating air flow per ACGIH guidelines, choosing appropriate filtration technology, working out feasible options, and assessing Total Ownership Cost concepts. After installation, FilterON's expert team engages with the client team for smooth execution, conducting trials and testing, setting, balancing, and fine-tuning. We also offer AMC services for trouble-free maintenance and undertake modification/refitment projects of existing systems. FilterON has been patronized by reputed names in the Automotive and Auto Components Industry for years.