oil mist

Filter On presents an oil mist collector for oil mist applications in various industries. The oil mist collector from Filter On uses electrostatic precipitator technology. Working Principle: Oil mist collector removes oil mist from CNC machining using ESP technology. We can discuss here how it works. Electrostatic precipitators (ESPs) use electrical energy to charge particles in a gas stream, either positively or negatively. The charged particles are then attracted to collector plates with the opposite charge.  ESP working: 1.Electrostatic charging: ESPs ionize the air by applying a high voltage to the electrodes. 2.Attracting: The charged particles are attracted to plates of opposite polarity. 3.Cleaning: The collected oil and other solid particles are cleaned by washing the cell with detergent solution. Electrostatic oil mist collectors are highly effective devices used in industrial settings to remove oil mist and other airborne contaminants from the air. They work by using an electrostatic charge to attract and capture oil mist particles as they pass through the device. Electrostatic oil mist collectors offer several technical advantages and benefits compared to other types of mist collectors. Thus, the filter on the oil mist collector is suitable for oil mist and coolant mist extraction applications in CNC machine shops. Most effective for grinding, gear cutting, tapping, 5-axis grinding, turning, nut formers, ball pen tips manufacturing machines, etc. Three different air flow capacities cover almost all common machine shop operations. Key Features Filter-On Oil Mist Collectors come with ESP filters and accessories such as flexible pipes, PVC rigid piping, drain pipes, and stands. Key Applications in Industry 1.Cold Forging 2.Nut Formers 3.Ball Pen Tips, MFG. 4.Grinding 5.Gear Cutting 6.Tapping 7.5-axis grinding 8.Turning Key Benefits: 1.Reliable ESP Technology 2.High Efficiency for Filtering Oil Mist and Smoke 3.Washable and reusable filters 4.Zero replacement costs. 5.Lower operating costs 6.Dual benefits: safe environment and oil recovery as well.

Filteron offers range of Oil Mist Collectors for CNC grinding applications, 5-Axis grinding, NTC grinding, Gear grinding, Flute grinding, Thread grinding machines. Based on Size of machining area, depth of cut, oil pressures, cycles time etc, range of configurations of filtration as well as air flow capacity is offered by Filteron. Electrostatic Air Filtration technology ensures high filtration efficiency, Very low running cost and almost zero replacement cost. Filteron offers standard models from 500 Cu M/ Hr to 6,000 Cu M /Hr air flow capacity in single pass as well as double pass configuration. These models cover almost all popularly used applications in CNC grinding by all reputed machine tool makes. Customized models can also be offered based on requirement of individual special applications.

Filter On India's Centrifugal Mist Collectors are eminently suitable for applications in machining operations which include: - Machining Centers - Lathes - Grinding These devices are particularly effective for facilities experiencing low to moderate levels of mist. Applications: The collectors are not limited to managing Water Soluble Coolants for assorted machinery such as VMC, HMC, CNC lathes, etc., but are also advantageous for component cleaning machines. We offer four distinct models of the Centrifugal Mist Collectors, with capacities ranging from 400m3/hr to 2100 m3/hr., to wit: C7 C21 C29 C35 Operational Methodology: The contaminated air, saturated with mist, is drawn into the apparatus through a high-velocity rotor. The centrifugal force generated consolidates minuscule particles, which coalesce into larger droplets of coolant. The aggregated coolant is then directed through a discharge mechanism and reinstated into the CNC machine's system. Depending on specific parameters such as the application in question, the concentration of mist, and the type of coolant, we apply a diverse array of filters to achieve the utmost efficiency in performance. Advantages: - Compact design - Facile installation process - Straightforward operation and maintenance routine. Key Application In Industry: Machining centers (HMC & VMC) Component Cleaning & Washing machines Surface grinders Wire drawing Stamping presses Screw machines and Roll mill operations. Key Benefits: Improved working environment Improved air quality Reduced mist-related hazards

FilterON offers Turnkey Solutions for customized Clean Air systems for applications like Welding, Cutting, Machining, Grinding, Heat treatment etc. While planning a common Clean Air systems for multiple work stations, there are multiple challenges like 1. How to group to stations to optimize the ducting lengths 2. How to select the right filtration system 3. How to select the right blower capacity 4. How to balance the air flow at different stations so that there is adequate suction at each station. 5. How to evaluate different options These and many other challenges are addressed satisfactorily with Filter On's unique approach towards Centralized Systems which has evolved over 40 years of work in this area. The process involves- 1. Calculation of air flow of each individual station as per guidelines of ACGIH to ensure effective capture of pollutants from each station. 2. Choice of appropriate filtration technology ( ESP / Cartridge / Wet scrubber) for efficient filtration of pollutants to satisfy regulatory compliance. 3. Working out multiple feasible options to choose from 4. Assessing the options with Total Ownership Cost concept for 3-5 years ( Installation cost + Running cost + Maintenance cost + Replacement cost = Total Ownership C This helps clients make informed choice to ensure Value for Money for their investment for y Once a decision is made, Filter On's expert team engages with client team for smooth execution of the project. After installation, trials and testing is conducted to ensure that all technical parameters are in line with initial design parameters. Setting, Balancing & Fine tuning is done as per actual observation and these parameters are noted for future reference. After this FilterON team provides training to client team for operation, maintenance and trouble shooting of the system. Maintenance Manuals are handed over. FilterON also offers AMC services for trouble free maintenance of the system. In today's scenario of frequent layout and product changes in plants, FilterON also undertakes modification/ retrofitment projects of existing systems. With Filter On's proven capabilities of offering end to end solutions from concept to commissioning to after sale support, many reputed names in the Automotive and Auto Components Industry have patronized FilterON since many years. FilterON plays the role of Trusted Clean Air Partner for the manufacturing industry.

Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.