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FilterON offers Turnkey Solutions for customized Clean Air systems for applications like Welding, Cutting, Machining, Grinding, Heat treatment etc.
While planning a common Clean Air systems for multiple work stations, there are multiple challenges like
1. How to group to stations to optimize the ducting lengths
2. How to select the right filtration system
3. How to select the right blower capacity
4. How to balance the air flow at different stations so that there is adequate suction at each station.
5. How to evaluate different options
These and many other challenges are addressed satisfactorily with Filter On's unique approach towards Centralized Systems which has evolved over 40 years of work in this area.
The process involves-
1. Calculation of air flow of each individual station as per guidelines of ACGIH to ensure effective capture of pollutants from each station.
2. Choice of appropriate filtration technology ( ESP / Cartridge / Wet scrubber) for efficient filtration of pollutants to satisfy regulatory compliance.
3. Working out multiple feasible options to choose from
4. Assessing the options with Total Ownership Cost concept for 3-5 years ( Installation cost + Running cost + Maintenance cost + Replacement cost = Total Ownership C
This helps clients make informed choice to ensure Value for Money for their investment for y
Once a decision is made, Filter On's expert team engages with client team for smooth execution of the project.
After installation, trials and testing is conducted to ensure that all technical parameters are in line with initial design parameters. Setting, Balancing & Fine tuning is done as per actual observation and these parameters are noted for future reference.
After this FilterON team provides training to client team for operation, maintenance and trouble shooting of the system. Maintenance Manuals are handed over.
FilterON also offers AMC services for trouble free maintenance of the system.
In today's scenario of frequent layout and product changes in plants, FilterON also undertakes modification/ retrofitment projects of existing systems.
With Filter On's proven capabilities of offering end to end solutions from concept to commissioning to after sale support, many reputed names in the Automotive and Auto Components Industry have patronized FilterON since many years.
FilterON plays the role of Trusted Clean Air Partner for the manufacturing industry.
Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.
Filter On presents laser marking fume extractor solutions for a wide category of industries which are using laser marking applications for their production units.
Working Principle:
A laser fume extractor removes harmful fumes and particles from Laser Marking processes. Here's how it works:
Fumes are captured: The laser marking fumes are captured close to the workspace with suction hood.
Fumes are sucked in: The fumes are sucked into the system by draft created by the fume extractor fan.
Fumes are filtered: The fumes are filtered by passing through a series of filters.
Clean & filtered air released: The clean air is released back into the workplace.
Thus Filter On Laser Marking Fumes Solutions is best suitable for filtration of small amounts of dry fumes.
Key Features:
Filter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood.
Key Application Industry
1.Aerospace
2.Automotive
3.Medical
4.Semiconductor
5.Electronics
6.Food Industry
7.Identification & Traceability
8.Laser Engraving
9.Jewelry Making
10.Laser annealing
Key Benefits:
1. Zero Replacement Cost (For Electrostatic type)
2. Compact In Nature
3. Low Running Costs
4. Easy Installation
Filter ON India is pleased to introduce a unique service - Air Quality Mapping Service for industries to check the exposure of pollution at the workplace.
What is the scope of Filter on Air Quality Mapping Service ?
With the help of a digital aerosol monitor, the dust concentration at operator level is measured and recorded on a sample basis at various operator positions.
These actual readings are compared with standards (like OSHA/ISO14000?Factories Act etc.) requirements and then categorized as Red Zones (pollution levels well above safe values), Yellow Zones (pollution levels on border line of safe values) & Green Zones (pollution levels within safe values).
A recommendation report is submitted for reducing exposure levels in red & yellow zones.
Benefits of Filter on Air Quality Mapping Service:
1. This test service helps in understanding the exact exposure of air pollution to individual operators in that area.
2.Once all the samples are recorded, you will know the area where the exposure is maximum and can plan for corrective actions (such as improving ventilation, providing enclosures or isolators, and installing pollution control devices, etc.).
3.Understanding the exact level of exposure to pollution
Identifying critical areas or zones
4.Prioritizing investments in pollution control devices
5.Checking the effectiveness of the implementation of actions.
6.Helps in achieving better safety & health related compliances with evidence of data.
This is an effective tool for ensuring a clean, safe, healthy, and productive work environment within the work area as well as ensuring maximum return on investment in clean air systems.
Overall Method for conducting Filter on Air Quality Mapping
Service on site -
Filter On representatives should get a prior appointment for this test and visit your place. He will need 3–4 hours to 2 days (depending on the number of workstations) for this exercise to complete and does not need any manpower assistance from your end. He will record various readings, and we will submit you a report based on this with our recommendations for corrective measures, if any. Workplace layout drawing will be needed from the client.
Thus, a Filter on Air Quality Mapping Test Service is conducted at your plant site, which will help you understand the exposure of harmful pollutants in the workplace and make corrective and effective decisions for the safety of your workers.
Filter On Air Quality Mapping Test Service
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Shed No.1, Saiprasad Complex Survey No 78/1, Aura Industrial Cluster Near Shivkamal Industrial Estate, Off NDA Road, Shivane, PUNE - 411 023