welding fumes

Filter On India's Portable Fumes Extractor is a crucial tool for removing fumes from large crane-handled welding jobs. Working Principle: Filter On Portable Fume Extractor is working with basically 3 filters: pre-filter, after filter, and ESP filter. With its electrostatic filtration technology, it filters the fumes efficiently, and workers in an indoor work environment can get clean air. Filter on Portable Fume Extractor has the following working principle: Filter On Portable Fume Extractor is installed and switched on. The suction head of the extraction arm is pointed within a distance of @200-300mm from the fume or dust source. The fumes are sucked up and go through the filtration process. The fumes and dust are separated, and clean air is released back into the environment. Key Application Area: Filter On India’s portable fume extraction system is suitable for capturing and filtration of medium- to heavy amounts of dry fumes. Key Features: The Portable Fumes Extractor features an adjustable suction arm for welding fumes, requiring a suction hood placed 100–300 mm near the work. Key Benefits: Compact and portable Zero filter replacement is needed. Versatile: can accommodate changes in operation Key Application Industry: Welding fume extraction for large jobs where canopy hoods can’t be used Maintenance type: heavy welding, e.g., earthmover bucket welding, propeller shaft welding in shipyards, etc.

Filter On provides fume-free robotic welding solutions to various industries using its diverse offering of welding SPMs, DID-type welding stations, and large robotic welding cells. Working Principle: Filter On range of Welding Fumes Extractors offer an effective solution for Enclosed Robotic Weld cells. The Fume Extractors are mounted either on top of a weld cell or side-wise, connected with GI ducting or flexible pipes. The units extract fumes from the weld cell cabinet, filter it through high efficiency Electrostatic Air Filter and exhaust clean & safe air to the shop environment. Based on sizes of weld cells, Filter On has 4 standard models to choose from. Customized systems based on any special requirement are also catered by Filter On. Key Features: Filter On robotic weld cells, solutions come with accessories such as mounting stands, flexible pipes, semi-rigid aluminum pipes, flexible arms, and suction hoods. Its capacity ranges from 2000 CMH to 32000 CMH. Key Application Area: Filter On robotic weld cells, solutions are suitable for capturing and filtration of medium- to heavy amounts of dry fumes. Key Applications in Industry: Filter On robotic weld cells, solutions are available for the following applications in industry:. Fume extraction for large robotic welding booths Welding SPMs DID-type welding stations Key Benefits: Flexibility in layout Easy to relocate Low power consumption The best part: load performance Ideal for phase-wise implementation

FilterON offers Turnkey Solutions for customized Clean Air systems for applications like Welding, Cutting, Machining, Grinding, Heat treatment etc. While planning a common Clean Air systems for multiple work stations, there are multiple challenges like 1. How to group to stations to optimize the ducting lengths 2. How to select the right filtration system 3. How to select the right blower capacity 4. How to balance the air flow at different stations so that there is adequate suction at each station. 5. How to evaluate different options These and many other challenges are addressed satisfactorily with Filter On's unique approach towards Centralized Systems which has evolved over 40 years of work in this area. The process involves- 1. Calculation of air flow of each individual station as per guidelines of ACGIH to ensure effective capture of pollutants from each station. 2. Choice of appropriate filtration technology ( ESP / Cartridge / Wet scrubber) for efficient filtration of pollutants to satisfy regulatory compliance. 3. Working out multiple feasible options to choose from 4. Assessing the options with Total Ownership Cost concept for 3-5 years ( Installation cost + Running cost + Maintenance cost + Replacement cost = Total Ownership C This helps clients make informed choice to ensure Value for Money for their investment for y Once a decision is made, Filter On's expert team engages with client team for smooth execution of the project. After installation, trials and testing is conducted to ensure that all technical parameters are in line with initial design parameters. Setting, Balancing & Fine tuning is done as per actual observation and these parameters are noted for future reference. After this FilterON team provides training to client team for operation, maintenance and trouble shooting of the system. Maintenance Manuals are handed over. FilterON also offers AMC services for trouble free maintenance of the system. In today's scenario of frequent layout and product changes in plants, FilterON also undertakes modification/ retrofitment projects of existing systems. With Filter On's proven capabilities of offering end to end solutions from concept to commissioning to after sale support, many reputed names in the Automotive and Auto Components Industry have patronized FilterON since many years. FilterON plays the role of Trusted Clean Air Partner for the manufacturing industry.

FilterON provides centralized Clean Air systems for various applications, including welding, cutting, machining, grinding, and heat treatment. They address challenges such as optimizing ducting lengths, selecting the right filtration system, blower capacity, and balancing air flow at different stations. Our approach involves calculating air flow per ACGIH guidelines, choosing appropriate filtration technology, working out feasible options, and assessing Total Ownership Cost concepts. After installation, FilterON's expert team engages with the client team for smooth execution, conducting trials and testing, setting, balancing, and fine-tuning. We also offer AMC services for trouble-free maintenance and undertake modification/refitment projects of existing systems. FilterON has been patronized by reputed names in the Automotive and Auto Components Industry for years.