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Filter-ON presents Electrostatic precipitator works on principle of Electrostatic Precipitation. The fine, submicron particles in air are ionized with the help of high voltage and these charged particles are collected on opposite polarity Electrode plates. The particles which get deposited on the Electrode plates are held there with Electrostatic force of attraction. That is how the fine submicron size solid/liquid particles are separated from the air stream to exhaust clean & filtered air out of the system.
Some of the unique advantages of Electrostatic precipitator are -
1. Zero Replacement Cost – Cleanable & Reusable filters.
There is no filter media as such which ‘filters’ the particles like Media type filters. Particles get deposited on the aluminum plates, which can be cleaned, washed and reused for years together without any need to replace it.
2. Ability to trap very fine Smoke / Fumes & Mist Particles with high efficiency.
The Electrostatic Precipitation process can ionize & filter out very fine particles even up to 0.1 micron size. That is why this technology is best suitable for applications which involve large numbers of very small particles like Industrial Fumes, Smoke, Fine Machining Mist, Kitchen Fumes etc.
3. Very Low Pressure drop – which saves Fan power & thus running cost.
Since there is no resistance as such to air flow, Electrostatic Air Filters have the lowest pressure drop among all the filters. Because of this, the Fan/Blower poser is not wasted in overcoming the pressure drop (like media filters). So, one can use a much smaller capacity blower/Fan when ESP is used. Generally, as compared with Media type filters, Electrostatic Filter Systems has got @30-40% less power consumption, which is a huge saving in the long run.
Applications -
FilterON Electrostatic precipitators offer very effective solutions for Filtration of Welding Fumes, Machining Oil & Coolant Mists, Smoke, Soot, Kitchen Fumes and many other particulate pollutants. It is also used in applications like Clean Rooms, Clean Air Pressurization systems, Dust Proofing systems etc.
Range -
FilterON Electrostatic precipitators are available in modular construction from air flow capacities of 500 CMH onwards. Standard assembled units are available up to 50,000 CMH airflow capacity.
Because of extremely low pressure drop, these systems can also be easily retrofitted in existing systems to improve the filtration performance OR to reduce the operating power consumption.
Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.
Filter On presents laser marking fume extractor solutions for a wide category of industries which are using laser marking applications for their production units.
Working Principle:
A laser fume extractor removes harmful fumes and particles from Laser Marking processes. Here's how it works:
Fumes are captured: The laser marking fumes are captured close to the workspace with suction hood.
Fumes are sucked in: The fumes are sucked into the system by draft created by the fume extractor fan.
Fumes are filtered: The fumes are filtered by passing through a series of filters.
Clean & filtered air released: The clean air is released back into the workplace.
Thus Filter On Laser Marking Fumes Solutions is best suitable for filtration of small amounts of dry fumes.
Key Features:
Filter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood.
Key Application Industry
1.Aerospace
2.Automotive
3.Medical
4.Semiconductor
5.Electronics
6.Food Industry
7.Identification & Traceability
8.Laser Engraving
9.Jewelry Making
10.Laser annealing
Key Benefits:
1. Zero Replacement Cost (For Electrostatic type)
2. Compact In Nature
3. Low Running Costs
4. Easy Installation
Filter ON India is pleased to introduce a unique service - Air Quality Mapping Service for industries to check the exposure of pollution at the workplace.
What is the scope of Filter on Air Quality Mapping Service ?
With the help of a digital aerosol monitor, the dust concentration at operator level is measured and recorded on a sample basis at various operator positions.
These actual readings are compared with standards (like OSHA/ISO14000?Factories Act etc.) requirements and then categorized as Red Zones (pollution levels well above safe values), Yellow Zones (pollution levels on border line of safe values) & Green Zones (pollution levels within safe values).
A recommendation report is submitted for reducing exposure levels in red & yellow zones.
Benefits of Filter on Air Quality Mapping Service:
1. This test service helps in understanding the exact exposure of air pollution to individual operators in that area.
2.Once all the samples are recorded, you will know the area where the exposure is maximum and can plan for corrective actions (such as improving ventilation, providing enclosures or isolators, and installing pollution control devices, etc.).
3.Understanding the exact level of exposure to pollution
Identifying critical areas or zones
4.Prioritizing investments in pollution control devices
5.Checking the effectiveness of the implementation of actions.
6.Helps in achieving better safety & health related compliances with evidence of data.
This is an effective tool for ensuring a clean, safe, healthy, and productive work environment within the work area as well as ensuring maximum return on investment in clean air systems.
Overall Method for conducting Filter on Air Quality Mapping
Service on site -
Filter On representatives should get a prior appointment for this test and visit your place. He will need 3–4 hours to 2 days (depending on the number of workstations) for this exercise to complete and does not need any manpower assistance from your end. He will record various readings, and we will submit you a report based on this with our recommendations for corrective measures, if any. Workplace layout drawing will be needed from the client.
Thus, a Filter on Air Quality Mapping Test Service is conducted at your plant site, which will help you understand the exposure of harmful pollutants in the workplace and make corrective and effective decisions for the safety of your workers.
Filter On Air Quality Mapping Test Service
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