Products

Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.

FilterON provides centralized Clean Air systems for various applications, including welding, cutting, machining, grinding, and heat treatment. They address challenges such as optimizing ducting lengths, selecting the right filtration system, blower capacity, and balancing air flow at different stations. Our approach involves calculating air flow per ACGIH guidelines, choosing appropriate filtration technology, working out feasible options, and assessing Total Ownership Cost concepts. After installation, FilterON's expert team engages with the client team for smooth execution, conducting trials and testing, setting, balancing, and fine-tuning. We also offer AMC services for trouble-free maintenance and undertake modification/refitment projects of existing systems. FilterON has been patronized by reputed names in the Automotive and Auto Components Industry for years.

Filter On provides fume-free robotic welding solutions to various industries using its diverse offering of welding SPMs, DID-type welding stations, and large robotic welding cells. Working Principle: Filter On range of Welding Fumes Extractors offer an effective solution for Enclosed Robotic Weld cells. The Fume Extractors are mounted either on top of a weld cell or side-wise, connected with GI ducting or flexible pipes. The units extract fumes from the weld cell cabinet, filter it through high efficiency Electrostatic Air Filter and exhaust clean & safe air to the shop environment. Based on sizes of weld cells, Filter On has 4 standard models to choose from. Customized systems based on any special requirement are also catered by Filter On. Key Features: Filter On robotic weld cells, solutions come with accessories such as mounting stands, flexible pipes, semi-rigid aluminum pipes, flexible arms, and suction hoods. Its capacity ranges from 2000 CMH to 32000 CMH. Key Application Area: Filter On robotic weld cells, solutions are suitable for capturing and filtration of medium- to heavy amounts of dry fumes. Key Applications in Industry: Filter On robotic weld cells, solutions are available for the following applications in industry:. Fume extraction for large robotic welding booths Welding SPMs DID-type welding stations Key Benefits: Flexibility in layout Easy to relocate Low power consumption The best part: load performance Ideal for phase-wise implementation

Filter On presents a kitchen dry scrubber for commercial kitchens for fume-free kitchen filtration. Working Principle: Filter On uses electrostatic precipitator technology for filtration of kitchen fumes. In this system, contaminated air from the kitchen is sucked through the kitchen hoods. It passes further via the air duct and enters into the Dry scrubber where it is treated before being released into the atmosphere. Our kitchen dry scrubber demonstrates almost 90-98% efficiency in filtering out air contaminants and ensures clean air discharge. They are capable of handling the smallest sized particles from 0.01 micron. Key Features: Filter-On Kitchen dry scrubber uses electrostatic precipitator technology (ESP) for filtration of kitchen fumes. Filter On offers highly efficient, well-engineered, and customized solutions for almost any size of kitchen, which assures an excellent return on your investment. It has the following advantages over other brands: Spiked electrodes instead of ordinary wires Larger collection area for the same air flow Longer life Ready to install Higher reliability Lower CAPEX Scalability Modular Key Application Area: Filter On Kitchen Dry Scrubber has basically 4 models, viz., DS 2, DS 4, DS 6, and DS 8, all of which have different capacities. The DS 2 kitchen dry scrubber has an air flow capacity of 1200 to 2000 CFM, the DS 4 has a capacity of 2400 to 4000 CFM, the DS 6 has a capacity of 3600 to 6000 CFM, and the DS 8 has a capacity of 4800 to 8000 CFM. The filter on the kitchen dry scrubber has the following application areas: Large community kitchens Large kitchens in hostels Large Kitchens in Hotels Large Kitchens in Hospitals Large Kitchens in Malls Key Benefits High efficiency even for submicron particles Zero replacement cost Low pressure loss saves running costs. Saves water: no continuous water usage, unlike a wet scrubber. Saves power Compact as compared to a wet scrubber

Filter On Presents Downdraft Table for the dust collection systems, which is a reliable and easy way for dust collection. Working Principle: Downdraft tables, or downdraft benches, are essential workbenches in various industries, providing a clean work area by capturing dust, smoke, and fumes. These benches, with their perforated surfaces connected to ventilation systems, draw material away from the work, ensuring a clean and efficient workspace. They are crucial for woodworking, welding, grinding, buffing, and plasma cutting. Key Features- Integrated dust collection system with worktable The best solution for manual grinding and buffing operations Self-contained system with automatic cleaning arrangements. Different sizes and configurations are available based on the different requirements of customers. Key Application Area: Downdraft tables are suitable for standalone workstations where a heavy amount of fumes and/or dust is discharged. The downdraft table is available in three standard models with varied sizes and air flow capacities. Key Application in Industry: Grinding and buffing Woodworking Industry Welding Plasma Cutting Key Benefits: Increased Productivity Versatility Regulatory Compliance Equipment Protection

Filter On India's Portable Fumes Extractor is a crucial tool for removing fumes from large crane-handled welding jobs. Working Principle: Filter On Portable Fume Extractor is working with basically 3 filters: pre-filter, after filter, and ESP filter. With its electrostatic filtration technology, it filters the fumes efficiently, and workers in an indoor work environment can get clean air. Filter on Portable Fume Extractor has the following working principle: Filter On Portable Fume Extractor is installed and switched on. The suction head of the extraction arm is pointed within a distance of @200-300mm from the fume or dust source. The fumes are sucked up and go through the filtration process. The fumes and dust are separated, and clean air is released back into the environment. Key Application Area: Filter On India’s portable fume extraction system is suitable for capturing and filtration of medium- to heavy amounts of dry fumes. Key Features: The Portable Fumes Extractor features an adjustable suction arm for welding fumes, requiring a suction hood placed 100–300 mm near the work. Key Benefits: Compact and portable Zero filter replacement is needed. Versatile: can accommodate changes in operation Key Application Industry: Welding fume extraction for large jobs where canopy hoods can’t be used Maintenance type: heavy welding, e.g., earthmover bucket welding, propeller shaft welding in shipyards, etc.

Filter On India's Centrifugal Mist Collectors are eminently suitable for applications in machining operations which include: - Machining Centers - Lathes - Grinding These devices are particularly effective for facilities experiencing low to moderate levels of mist. Applications: The collectors are not limited to managing Water Soluble Coolants for assorted machinery such as VMC, HMC, CNC lathes, etc., but are also advantageous for component cleaning machines. We offer four distinct models of the Centrifugal Mist Collectors, with capacities ranging from 400m3/hr to 2100 m3/hr., to wit: C7 C21 C29 C35 Operational Methodology: The contaminated air, saturated with mist, is drawn into the apparatus through a high-velocity rotor. The centrifugal force generated consolidates minuscule particles, which coalesce into larger droplets of coolant. The aggregated coolant is then directed through a discharge mechanism and reinstated into the CNC machine's system. Depending on specific parameters such as the application in question, the concentration of mist, and the type of coolant, we apply a diverse array of filters to achieve the utmost efficiency in performance. Advantages: - Compact design - Facile installation process - Straightforward operation and maintenance routine. Key Application In Industry: Machining centers (HMC & VMC) Component Cleaning & Washing machines Surface grinders Wire drawing Stamping presses Screw machines and Roll mill operations. Key Benefits: Improved working environment Improved air quality Reduced mist-related hazards

Filter-ON presents Electrostatic precipitator works on principle of Electrostatic Precipitation. The fine, submicron particles in air are ionized with the help of high voltage and these charged particles are collected on opposite polarity Electrode plates. The particles which get deposited on the Electrode plates are held there with Electrostatic force of attraction. That is how the fine submicron size solid/liquid particles are separated from the air stream to exhaust clean & filtered air out of the system. Some of the unique advantages of Electrostatic precipitator are - 1. Zero Replacement Cost – Cleanable & Reusable filters. There is no filter media as such which ‘filters’ the particles like Media type filters. Particles get deposited on the aluminum plates, which can be cleaned, washed and reused for years together without any need to replace it. 2. Ability to trap very fine Smoke / Fumes & Mist Particles with high efficiency. The Electrostatic Precipitation process can ionize & filter out very fine particles even up to 0.1 micron size. That is why this technology is best suitable for applications which involve large numbers of very small particles like Industrial Fumes, Smoke, Fine Machining Mist, Kitchen Fumes etc. 3. Very Low Pressure drop – which saves Fan power & thus running cost. Since there is no resistance as such to air flow, Electrostatic Air Filters have the lowest pressure drop among all the filters. Because of this, the Fan/Blower poser is not wasted in overcoming the pressure drop (like media filters). So, one can use a much smaller capacity blower/Fan when ESP is used. Generally, as compared with Media type filters, Electrostatic Filter Systems has got @30-40% less power consumption, which is a huge saving in the long run. Applications - FilterON Electrostatic precipitators offer very effective solutions for Filtration of Welding Fumes, Machining Oil & Coolant Mists, Smoke, Soot, Kitchen Fumes and many other particulate pollutants. It is also used in applications like Clean Rooms, Clean Air Pressurization systems, Dust Proofing systems etc. Range - FilterON Electrostatic precipitators are available in modular construction from air flow capacities of 500 CMH onwards. Standard assembled units are available up to 50,000 CMH airflow capacity. Because of extremely low pressure drop, these systems can also be easily retrofitted in existing systems to improve the filtration performance OR to reduce the operating power consumption.

Filteron offers Cartridge type Fumes Extractors / Dust collectors which provide effective solutions for range of common air pollution problems in manufacturing industries. This is fully customized range where the equipment is built as per actual requirement of the application & site requirement. Systems from 1000 CMH right up to 60,000 CMH air flow capacities available with various combinations of filter media, filtration area, static pressures, hopper arrangements etc. Working - Dusty Air is sucked through the cartridge filters. The dust layer builds on the outer surface of the filters. After preset time, compressed air jet is blown through the cartridge in reverse direction. Because of this, the dust built on the surface of filter falls down and gets collected in dust bin. The dust bin needs to be cleared periodically. Features & Advantages – • Fine dust filtration possible – We use German cartridges having 99%+ filtration efficiency down to 0.5 micron particles • Thus outlet air is clean, filtered and safe to be discharged within the working premises. • Automatic cleaning – No periodic maintenance needed • Only periodic cleaning of dust collection tray needed. • Cartridge life - @18-24 months depending up on applications. • Pressure gauge provided – shows condition of cartridge filters. • Different sizes and configurations available as per application needs. Applications - 1. Grinding dust collection 2. Plasma Cutting Fumes Extraction 3. Laser Cutting Fumes Extraction 4. Welding Fumes Extraction 5. Metal – melting Furnace Fumes Extraction 6. Saw dust collection in wood working industry

Filter On presents an oil mist collector for oil mist applications in various industries. The oil mist collector from Filter On uses electrostatic precipitator technology. Working Principle: Oil mist collector removes oil mist from CNC machining using ESP technology. We can discuss here how it works. Electrostatic precipitators (ESPs) use electrical energy to charge particles in a gas stream, either positively or negatively. The charged particles are then attracted to collector plates with the opposite charge.  ESP working: 1.Electrostatic charging: ESPs ionize the air by applying a high voltage to the electrodes. 2.Attracting: The charged particles are attracted to plates of opposite polarity. 3.Cleaning: The collected oil and other solid particles are cleaned by washing the cell with detergent solution. Electrostatic oil mist collectors are highly effective devices used in industrial settings to remove oil mist and other airborne contaminants from the air. They work by using an electrostatic charge to attract and capture oil mist particles as they pass through the device. Electrostatic oil mist collectors offer several technical advantages and benefits compared to other types of mist collectors. Thus, the filter on the oil mist collector is suitable for oil mist and coolant mist extraction applications in CNC machine shops. Most effective for grinding, gear cutting, tapping, 5-axis grinding, turning, nut formers, ball pen tips manufacturing machines, etc. Three different air flow capacities cover almost all common machine shop operations. Key Features Filter-On Oil Mist Collectors come with ESP filters and accessories such as flexible pipes, PVC rigid piping, drain pipes, and stands. Key Applications in Industry 1.Cold Forging 2.Nut Formers 3.Ball Pen Tips, MFG. 4.Grinding 5.Gear Cutting 6.Tapping 7.5-axis grinding 8.Turning Key Benefits: 1.Reliable ESP Technology 2.High Efficiency for Filtering Oil Mist and Smoke 3.Washable and reusable filters 4.Zero replacement costs. 5.Lower operating costs 6.Dual benefits: safe environment and oil recovery as well.

FilterON offers Turnkey Solutions for customized Clean Air systems for applications like Welding, Cutting, Machining, Grinding, Heat treatment etc. While planning a common Clean Air systems for multiple work stations, there are multiple challenges like 1. How to group to stations to optimize the ducting lengths 2. How to select the right filtration system 3. How to select the right blower capacity 4. How to balance the air flow at different stations so that there is adequate suction at each station. 5. How to evaluate different options These and many other challenges are addressed satisfactorily with Filter On's unique approach towards Centralized Systems which has evolved over 40 years of work in this area. The process involves- 1. Calculation of air flow of each individual station as per guidelines of ACGIH to ensure effective capture of pollutants from each station. 2. Choice of appropriate filtration technology ( ESP / Cartridge / Wet scrubber) for efficient filtration of pollutants to satisfy regulatory compliance. 3. Working out multiple feasible options to choose from 4. Assessing the options with Total Ownership Cost concept for 3-5 years ( Installation cost + Running cost + Maintenance cost + Replacement cost = Total Ownership C This helps clients make informed choice to ensure Value for Money for their investment for y Once a decision is made, Filter On's expert team engages with client team for smooth execution of the project. After installation, trials and testing is conducted to ensure that all technical parameters are in line with initial design parameters. Setting, Balancing & Fine tuning is done as per actual observation and these parameters are noted for future reference. After this FilterON team provides training to client team for operation, maintenance and trouble shooting of the system. Maintenance Manuals are handed over. FilterON also offers AMC services for trouble free maintenance of the system. In today's scenario of frequent layout and product changes in plants, FilterON also undertakes modification/ retrofitment projects of existing systems. With Filter On's proven capabilities of offering end to end solutions from concept to commissioning to after sale support, many reputed names in the Automotive and Auto Components Industry have patronized FilterON since many years. FilterON plays the role of Trusted Clean Air Partner for the manufacturing industry.

Filter On presents solder fume extractor for various industries such as for example electronics, automation, automotive, robotics etc. Key Features: Filter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood. Working Principle: A solder fume extractor works by filtering out harmful particles from the air. The device creates suction through an internal fan. This draws the air into its filtration system. The filtered air is then released back into the work environment, purified from contaminants. Key Application Area: Filter On solder fume extractor is suitable for capturing and filtration of small amount of dry fumes. Key Applications In Industry: Filter On solder fume extractor is applicable for wave soldering and manual soldering stations. Key Benefits: Zero Replacement Cost (For Electrostatic type) Compact In Nature Low Running Costs Easy Installation