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Filter ON's oil mist collectors help create a safer workplace by capturing and removing harmful oil particles. This reduces the risk of respiratory illnesses, increases productivity, ensures compliance with harmful regulations, and saves costs. The high-efficiency filtration captures even the smallest oil mist particles, while customizable solutions ensure minimal downtime and disruption to operations.
Filter On India's Centrifugal Mist Collectors are eminently suitable for applications in machining operations which include:
- Machining Centers
- Lathes
- Grinding
These devices are particularly effective for facilities experiencing low to moderate levels of mist.
Applications:
The collectors are not limited to managing Water Soluble Coolants for assorted machinery such as VMC, HMC, CNC lathes, etc., but are also advantageous for component cleaning machines.
We offer four distinct models of the Centrifugal Mist Collectors, with capacities ranging from 400m3/hr to 2100 m3/hr., to wit:
C7
C21
C29
C35
Operational Methodology:
The contaminated air, saturated with mist, is drawn into the apparatus through a high-velocity rotor. The centrifugal force generated consolidates minuscule particles, which coalesce into larger droplets of coolant. The aggregated coolant is then directed through a discharge mechanism and reinstated into the CNC machine's system.
Depending on specific parameters such as the application in question, the concentration of mist, and the type of coolant, we apply a diverse array of filters to achieve the utmost efficiency in performance.
Advantages:
- Compact design
- Facile installation process
- Straightforward operation and maintenance routine.
Key Application In Industry:
Machining centers (HMC & VMC)
Component Cleaning & Washing machines
Surface grinders
Wire drawing
Stamping presses
Screw machines and
Roll mill operations.
Key Benefits:
Improved working environment
Improved air quality
Reduced mist-related hazards
Filter On presents an oil mist collector for oil mist applications in various industries. The oil mist collector from Filter On uses electrostatic precipitator technology.
Working Principle:
Oil mist collector removes oil mist from CNC machining using ESP technology. We can discuss here how it works.
Electrostatic precipitators (ESPs) use electrical energy to charge particles in a gas stream, either positively or negatively. The charged particles are then attracted to collector plates with the opposite charge.
ESP working:
1.Electrostatic charging: ESPs ionize the air by applying a high voltage to the electrodes.
2.Attracting: The charged particles are attracted to plates of opposite polarity.
3.Cleaning: The collected oil and other solid particles are cleaned by washing the cell with detergent solution.
Electrostatic oil mist collectors are highly effective devices used in industrial settings to remove oil mist and other airborne contaminants from the air. They work by using an electrostatic charge to attract and capture oil mist particles as they pass through the device. Electrostatic oil mist collectors offer several technical advantages and benefits compared to other types of mist collectors.
Thus, the filter on the oil mist collector is suitable for oil mist and coolant mist extraction applications in CNC machine shops. Most effective for grinding, gear cutting, tapping, 5-axis grinding, turning, nut formers, ball pen tips manufacturing machines, etc.
Three different air flow capacities cover almost all common machine shop operations.
Key Features
Filter-On Oil Mist Collectors come with ESP filters and accessories such as flexible pipes, PVC rigid piping, drain pipes, and stands.
Key Applications in Industry
1.Cold Forging
2.Nut Formers
3.Ball Pen Tips, MFG.
4.Grinding
5.Gear Cutting
6.Tapping
7.5-axis grinding
8.Turning
Key Benefits:
1.Reliable ESP Technology
2.High Efficiency for Filtering Oil Mist and Smoke
3.Washable and reusable filters
4.Zero replacement costs.
5.Lower operating costs
6.Dual benefits: safe environment and oil recovery as well.