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"name": "Electrostatic Precipitator",
"description": "Filter-ON presents Electrostatic precipitator works on principle of Electrostatic Precipitation. The fine, submicron particles in air are ionized with the help of high voltage and these charged particles are collected on opposite polarity Electrode plates. The particles which get deposited on the Electrode plates are held there with Electrostatic force of attraction. That is how the fine submicron size solid/liquid particles are separated from the air stream to exhaust clean & filtered air out of the system.\nSome of the unique advantages of Electrostatic precipitator are - \n1. Zero Replacement Cost – Cleanable & Reusable filters.\n There is no filter media as such which ‘filters’ the particles like Media type filters. Particles get deposited on the aluminum plates, which can be cleaned, washed and reused for years together without any need to replace it.\n2. Ability to trap very fine Smoke / Fumes & Mist Particles with high efficiency.\n The Electrostatic Precipitation process can ionize & filter out very fine particles even up to 0.1 micron size. That is why this technology is best suitable for applications which involve large numbers of very small particles like Industrial Fumes, Smoke, Fine Machining Mist, Kitchen Fumes etc.\n3. Very Low Pressure drop – which saves Fan power & thus running cost.\n Since there is no resistance as such to air flow, Electrostatic Air Filters have the lowest pressure drop among all the filters. Because of this, the Fan/Blower poser is not wasted in overcoming the pressure drop (like media filters). So, one can use a much smaller capacity blower/Fan when ESP is used. Generally, as compared with Media type filters, Electrostatic Filter Systems has got @30-40% less power consumption, which is a huge saving in the long run.\nApplications - \nFilterON Electrostatic precipitators offer very effective solutions for Filtration of Welding Fumes, Machining Oil & Coolant Mists, Smoke, Soot, Kitchen Fumes and many other particulate pollutants. It is also used in applications like Clean Rooms, Clean Air Pressurization systems, Dust Proofing systems etc.\nRange - \nFilterON Electrostatic precipitators are available in modular construction from air flow capacities of 500 CMH onwards. Standard assembled units are available up to 50,000 CMH airflow capacity. \nBecause of extremely low pressure drop, these systems can also be easily retrofitted in existing systems to improve the filtration performance OR to reduce the operating power consumption.\n",
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"description": "Filter On India's Centrifugal Mist Collectors are eminently suitable for applications in machining operations which include:\n- Machining Centers\n- Lathes\n- Grinding\nThese devices are particularly effective for facilities experiencing low to moderate levels of mist.\n\nApplications:\nThe collectors are not limited to managing Water Soluble Coolants for assorted machinery such as VMC, HMC, CNC lathes, etc., but are also advantageous for component cleaning machines.\n\nWe offer four distinct models of the Centrifugal Mist Collectors, with capacities ranging from 400m3/hr to 2100 m3/hr., to wit:\nC7\nC21\nC29\nC35\n\nOperational Methodology:\nThe contaminated air, saturated with mist, is drawn into the apparatus through a high-velocity rotor. The centrifugal force generated consolidates minuscule particles, which coalesce into larger droplets of coolant. The aggregated coolant is then directed through a discharge mechanism and reinstated into the CNC machine's system.\nDepending on specific parameters such as the application in question, the concentration of mist, and the type of coolant, we apply a diverse array of filters to achieve the utmost efficiency in performance.\n\nAdvantages:\n- Compact design\n- Facile installation process\n- Straightforward operation and maintenance routine.\n\n\nKey Application In Industry:\nMachining centers (HMC & VMC)\nComponent Cleaning & Washing machines\nSurface grinders\nWire drawing\nStamping presses\nScrew machines and\n Roll mill operations.\nKey Benefits:\nImproved working environment\nImproved air quality\nReduced mist-related hazards\n",
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"description": "Filteron offers range of Oil Mist Collectors for CNC grinding applications, 5-Axis grinding, NTC grinding, Gear grinding, Flute grinding, Thread grinding machines. Based on Size of machining area, depth of cut, oil pressures, cycles time etc, range of configurations of filtration as well as air flow capacity is offered by Filteron. \nElectrostatic Air Filtration technology ensures high filtration efficiency, Very low running cost and almost zero replacement cost.\n\nFilteron offers standard models from 500 Cu M/ Hr to 6,000 Cu M /Hr air flow capacity in single pass as well as double pass configuration. These models cover almost all popularly used applications in CNC grinding by all reputed machine tool makes. \n\nCustomized models can also be offered based on requirement of individual special applications.",
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"name": "Fume Extractors for Robotic Weld Cells",
"description": "Filter On provides fume-free robotic welding solutions to various industries using its diverse offering of welding SPMs, DID-type welding stations, and large robotic welding cells.\n\nWorking Principle:\nFilter On range of Welding Fumes Extractors offer an effective solution for Enclosed Robotic Weld cells. The Fume Extractors are mounted either on top of a weld cell or side-wise, connected with GI ducting or flexible pipes. The units extract fumes from the weld cell cabinet, filter it through high efficiency Electrostatic Air Filter and exhaust clean & safe air to the shop environment. \nBased on sizes of weld cells, Filter On has 4 standard models to choose from. Customized systems based on any special requirement are also catered by Filter On.\n\nKey Features:\nFilter On robotic weld cells, solutions come with accessories such as mounting stands, flexible pipes, semi-rigid aluminum pipes, flexible arms, and suction hoods. Its capacity ranges from 2000 CMH to 32000 CMH.\n\nKey Application Area:\nFilter On robotic weld cells, solutions are suitable for capturing and filtration of medium- to heavy amounts of dry fumes.\nKey Applications in Industry:\nFilter On robotic weld cells, solutions are available for the following applications in industry:.\nFume extraction for large robotic welding booths\nWelding SPMs\nDID-type welding stations\n\nKey Benefits:\nFlexibility in layout\nEasy to relocate\nLow power consumption\nThe best part: load performance\nIdeal for phase-wise implementation\n",
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"description": "Filteron offers Cartridge type Fumes Extractors / Dust collectors which provide effective solutions for range of common air pollution problems in manufacturing industries. This is fully customized range where the equipment is built as per actual requirement of the application & site requirement. Systems from 1000 CMH right up to 60,000 CMH air flow capacities available with various combinations of filter media, filtration area, static pressures, hopper arrangements etc. \n\nWorking -\nDusty Air is sucked through the cartridge filters. The dust layer builds on the outer surface of the filters. After preset time, compressed air jet is blown through the cartridge in reverse direction. Because of this, the dust built on the surface of filter falls down and gets collected in dust bin. The dust bin needs to be cleared periodically.\n\nFeatures & Advantages –\n•\tFine dust filtration possible – We use German cartridges having 99%+ filtration efficiency down to 0.5 micron particles\n•\tThus outlet air is clean, filtered and safe to be discharged within the working premises.\n•\tAutomatic cleaning – No periodic maintenance needed\n•\tOnly periodic cleaning of dust collection tray needed.\n•\tCartridge life - @18-24 months depending up on applications.\n•\tPressure gauge provided – shows condition of cartridge filters.\n•\tDifferent sizes and configurations available as per application needs.\nApplications -\n1. Grinding dust collection\n2. Plasma Cutting Fumes Extraction\n3. Laser Cutting Fumes Extraction\n4. Welding Fumes Extraction\n5. Metal – melting Furnace Fumes Extraction\n6. Saw dust collection in wood working industry\n \n",
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"description": "Filter On presents solder fume extractor for various industries such as for example electronics, automation, automotive, robotics etc.\n\nKey Features:\nFilter On Laser Marking fume extractor comes with two options of filters - Electrostatic & HEPA filters with flexible pipes, semi rigid aluminum pipes, Flexible arms, slotted bench, top suction hood.\nWorking Principle:\nA solder fume extractor works by filtering out harmful particles from the air. The device creates suction through an internal fan. This draws the air into its filtration system. The filtered air is then released back into the work environment, purified from contaminants.\n\nKey Application Area:\nFilter On solder fume extractor is suitable for capturing and filtration of small amount of dry fumes.\n\nKey Applications In Industry:\n\nFilter On solder fume extractor is applicable for wave soldering and manual soldering stations. \n\nKey Benefits:\nZero Replacement Cost (For Electrostatic type)\nCompact In Nature\nLow Running Costs\nEasy Installation\n\n",
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"name": "Oil Mist Collectors",
"description": "Filter On presents an oil mist collector for oil mist applications in various industries. The oil mist collector from Filter On uses electrostatic precipitator technology.\n\nWorking Principle:\nOil mist collector removes oil mist from CNC machining using ESP technology. We can discuss here how it works.\nElectrostatic precipitators (ESPs) use electrical energy to charge particles in a gas stream, either positively or negatively. The charged particles are then attracted to collector plates with the opposite charge. \n\nESP working:\n1.Electrostatic charging: ESPs ionize the air by applying a high voltage to the electrodes.\n2.Attracting: The charged particles are attracted to plates of opposite polarity.\n3.Cleaning: The collected oil and other solid particles are cleaned by washing the cell with detergent solution.\n\nElectrostatic oil mist collectors are highly effective devices used in industrial settings to remove oil mist and other airborne contaminants from the air. They work by using an electrostatic charge to attract and capture oil mist particles as they pass through the device. Electrostatic oil mist collectors offer several technical advantages and benefits compared to other types of mist collectors.\nThus, the filter on the oil mist collector is suitable for oil mist and coolant mist extraction applications in CNC machine shops. Most effective for grinding, gear cutting, tapping, 5-axis grinding, turning, nut formers, ball pen tips manufacturing machines, etc.\nThree different air flow capacities cover almost all common machine shop operations.\n\n\n\n\nKey Features\n\nFilter-On Oil Mist Collectors come with ESP filters and accessories such as flexible pipes, PVC rigid piping, drain pipes, and stands.\n\nKey Applications in Industry\n\n1.Cold Forging\n2.Nut Formers\n3.Ball Pen Tips, MFG.\n4.Grinding\n5.Gear Cutting\n6.Tapping\n7.5-axis grinding\n8.Turning\n\nKey Benefits:\n\n1.Reliable ESP Technology\n2.High Efficiency for Filtering Oil Mist and Smoke\n3.Washable and reusable filters\n4.Zero replacement costs.\n5.Lower operating costs\n6.Dual benefits: safe environment and oil recovery as well.",
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